Double Facer

The double facer is probably the longest section of the corrugator. In this area, the bound single-faced corrugated board web and the outer paper web are merged and glued together. After this process they are dried by feeding through a steam-heated load system. Particularly in this corrugator section, components such as cylinder bearings, chains, guides etc. are subject to high loads. High ambient temperatures, humidity, pressure loads as well as adhesives and paper pollution are a challenge for machine elements and lubricants. LUBCON high performance lubricants meet all challenging demands and enable maximum performance as well as machine component reliability.

Cylinder bearings/Tension guides/Drive shafts/Tension chain/Main drive

Turmogrease NM 3

Multi-purpose grease with excellent wear protection and high load carrying capacity. It is particularly suitable for the lubrication of journal and roller bearings, festoon carriage rolls, pressure belt tension, transfer and doctor rolls, guide rolls and splicer rolls as well as pivot and drive shafts. The mineral based universal grease protects reliably from corrosion and can be utilised for the lubrication of chain drives and pivot shafts as well as all other friction points at normal temperatures.

Turmogrease Li 802 EP

Universal long-life grease with Li soap thickener, combined with special additives, providing very good operating characteristics and high efficiency at different requirements. The high-performance grease is developed for the lubrication of roller and journal bearings subject to high temperatures, loads and speeds. It is extremely load and age-resistant and provides good corrosion protection for all friction points in corrugating machines.

Turmosynthgrease ALN 1003

NSF/H1 certified special grease with high corrosion and wear protection for the lubrication of all friction points in corrugated board processing. It features high lubricity and offers a long service life across a broad temperature range. The aluminium complex soap can be utilised in corrugators as a H1 alternative for lubrication of journal and roller bearings, festoon carriage rolls, pressure belt tension, transfer and doctor rolls, guide rolls and splicer rolls, slewing and drive shafts as well as for the lubrication of chain drives and pivot shaft gears.

Heated cylinder bearings

Turmotemp LP 2502

Lithium special soap grease with fluorinated polyether base oils (PFPE) for the long-term lubrication of pressure belt tension, heating roll and corrugating roll bearings as well as glue dams and glue dam adjustment spindles. The high temperature grease has superior friction, wear and corrosion protection and is successfully utilised by bearing and machine manufacturers. It is resistant at temperatures up to 250 °C, provides excellent load carrying capacity, even at high humidity, and extends service life significantly.

Sintono Mega 2

InS/H1 certified, chemically and thermally stable special lubricant based on perfluorinated oil with special polyurea for long-term lubrication of grooved ball bearings, cylinder bearings, spherical roller bearings as well as taper roller bearings. The combination forms a pressure-resistant lubrication film, even at high temperatures, protects against wear and fretting corrosion, minimises lubricant consumption due to its good lubricity and reduces operating costs.

Chains

Turmofluid 40 B - 400 ml aerosol

Extremely temperature resistant chain and gear oil. It is a synthetic lubricating oil for open drives, chains and gears. It does not carbonise, embrittle, build layers or polymerise and is perfectly suitable for the lubrication of open wire ropes, guideways, leaf springs and toothed racks.

Grizzlygrease No. 1 - 500 ml aerosol

Lithium/calcium complex grease with excellent wear protection for heavily loaded open gears. The solid-free, high-performance grease is high-temperature and radiation resistant and suitable across a wide application range in the corrugated industry.

Turmosynth VG 4800 - 500 ml aerosol

Colourless, highly viscose, adhesive, white oil based lubricant with high pressure stability and permanent protection against wear and corrosion. The InS/H1 certified multi-purpose lubricant can be used across a wide temperature range, does not generate solid deposits and is perfectly suitable for the lubrication of chains, toothed racks, pivot drives and open gears in corrugators.

Heated cylinder drive/Pivot drive gears

Turmopoloil 460 HT

Synthetic gear oil for the long-term lubrication of highly loaded gears. The oil of ISO viscosity grade 460 has high load carrying capacity, outstanding temperature resistance and high wear protection. In comparison to mineral oils it extends lubrication intervals and increases significantly gear service life.

Load system gear drive

Tumogearoil 460 OM

Outstanding, pressure absorbing, ageing-resistant gear oil of ISO VG grade 460 with a wear protecting additive combination. The EP special oil offers high corrosion protection, high oxidation resistance and enables long oil change intervals.

Turmosynth VG 460

Gear, hydraulic and chain oil of ISO VG grade 460 with NSF/H1 food grade approval, based on highly refined, white mineral oils for high pressure loads across a wide temperature range. It is also suitable in bearings, hydraulic jacks and joints in the corrugated industry.

Main gear drive

Turmogearoil PE 320

Synthetic high temperature oil, based on polymer-ester, synthetic hydrocarbons and additives for high wear and corrosion protection. The oil minimises noise generation, prevents smoke formation, extends lubrication intervals and maximised the efficiency of gears in corrugators.

Turmosynthoil GV 320

NSF/H1 certified gear oil of ISO viscosity grade 320, based on synthetic hydrocarbons (SHC) for applications that require extended maintenance intervals. The oil has low vapour pressure, is very ageing and oxidation-resistant and suitable for the application in corrugated board processing.