Single Facer/Modul Facer

In the Single Facer the web paper gets its significant fluted form. It runs through two steam-heated, up to 170 °C hot corrugating rolls forming a paper flute. The paper flute can vary in size depending on machine model and corrugating roll profile. To create a single fluted paper web, glue is applied to the flute peaks and pressed to a flat paper web by pressure rolls. In the core of the corrugator, components such as bearings, gears, chains etc. are subject to high loads, high temperatures, steam as well as adhesives. They have to provide maximum performance at productions speeds up to 400 m/min. LUBCON lubricants for the Single Facer offer best lubricity and protection in high temperature applications. Long-term, they prevent wear and corrosion of machine elements and enable long service life at maximum performance.

Corrugating roll bearing/Pressure belt tension roll bearings/Glue dams

Turmotemp LP 2502

Lithium special soap grease with fluorinated polyether base oils (PFPE) for the long-term lubrication of pressure belt tension, heating roll and corrugating roll bearings as well as glue dams and glue dam adjustment spindles. The high temperature grease has superior friction, wear and corrosion protection and is successfully utilised by bearing and machine manufacturers. It is resistant at temperatures up to 250 °C, provides excellent load carrying capacity, even at high humidity, and extends service life significantly.

Sintono Mega 2

InS/H1 certified, chemically and thermally stable special lubricant based on perfluorinated oil with special polyurea for long-term lubrication of grooved ball bearings, cylinder bearings, spherical roller bearings as well as taper roller bearings. The combination forms a pressure-resistant lubrication film, even at high temperatures, protects against wear and fretting corrosion, minimises lubricant consumption due to its good lubricity and reduces operating costs.

Corrugating roll cleaning

Turmocut LMI 22

NSF/H1 approved, fully synthetic ester oil with outstanding lubricity for the cleaning and preservation of corrugating rolls in Module Facer/Single Facer. It reliably cleans the surfaces of corrugating rolls due to its superior dissolving effect and excellent wetting properties.

Roll bearings/Adjustments/Bolts/Bushings/Spindles/Joints/Drive shafts/Hydraulic cylinders

Turmogrease NM 3

Multi-purpose grease with excellent wear protection and high load carrying capacity. It is particularly suitable for the lubrication of journal and roller bearings, festoon carriage rolls, pressure belt tension, transfer and doctor rolls, guide rolls and splicer rolls as well as pivot and drive shafts. The mineral based universal grease protects reliably from corrosion and can be utilised for the lubrication of chain drives and pivot shafts as well as all other friction points at normal temperatures.

Turmogrease Li 802 EP

Universal long-life grease with Li soap thickener, combined with special additives, providing very good operating characteristics and high efficiency at different requirements. The high-performance grease is developed for the lubrication of roller and journal bearings subject to high temperatures, loads and speeds. It is extremely load and age-resistant and provides good corrosion protection for all friction points in corrugating machines.

Turmosynthgrease ALN 1003

NSF/H1 certified special grease with high corrosion and wear protection for the lubrication of all friction points in corrugated board processing. It features high lubricity and offers a long service life across a broad temperature range. The aluminium complex soap can be utilised in corrugators as a H1 alternative for lubrication of journal and roller bearings, festoon carriage rolls, pressure belt tension, transfer and doctor rolls, guide rolls and splicer rolls, slewing and drive shafts as well as for the lubrication of chain drives and pivot shaft gears.

Corrugating roll module coupling teeth/Guiding tubes

Grizzlygrease No. 1

Lithium complex soap grease of NLGI grade 0 with EP additives for very good corrosion protection and high load carrying capacity. The particularly adhesive grease is temperature-resistant and suitable for the lubrication of open drives and module coupling teeth in corrugated board manufacturing.

Turmosynthgrease ALN 4602

Synthetic, temperature and oxidation stable special grease with NSF/H1 food grade approval. The Al complex soap grease features high load carrying capacity as well as particularly high wear and corrosion protection and enables a long service life across a wide temperature range.

Pivot drives

Turmofluid 40 B - 400 ml aerosol

Extremely temperature resistant chain and gear oil. It is a synthetic lubricating oil for open drives, chains and gears. It does not carbonise, embrittle, build layers or polymerise and is perfectly suitable for the lubrication of open wire ropes, guideways, leaf springs and toothed racks.

Grizzlygrease No. 1 - 500 ml aerosol

Lithium/calcium complex grease with excellent wear protection for heavily loaded open gears. The solid-free, high-performance grease is high-temperature and radiation resistant and suitable across a wide application range in the corrugated industry.

Turmosynth VG 4800 - 500 ml aerosol

Colourless, highly viscose, adhesive, white oil based lubricant with high pressure stability and permanent protection against wear and corrosion. The InS/H1 certified multi-purpose lubricant can be used across a wide temperature range, does not generate solid deposits and is perfectly suitable for the lubrication of chains, toothed racks, pivot drives and open gears in corrugators.

Pressure oiler

Turmofluid HLP 10

Hydraulic oil with optimised additive package for high temperature and oxidation stability. The ageing and high pressure-resistant high-performance oil of ISO VG grade 10 protects from corrosion and sludge formation, extends oil change intervals due to its good lubricity and enables a long service life.

Turmosynth VG 15

Gear, hydraulic and chain oil of ISO VG grade 15 with NSF/H1 food grade approval, based on highly refined, white mineral oils for high pressure loads across a wide temperature range. It is also suitable in bearings, hydraulic jacks and joints in the corrugated industry.

Hydraulic unit

Turmofluid HLP 46

Hydraulic oil with an optimum additive package for high temperature and oxidation stability. The ageing and high pressure resistant high performance oil of ISO VG grade 46 protects against corrosion and sludge formation, extends therefore oil intervals, has a high lubricity and enables long service life of hydraulic systems in the Single Facer/Module Facer.

Turmosynth VG 46

Gear, hydraulic and chain oil of ISO VG grade 46 with NSF/H1 food grade approval, based on highly refined, white mineral oils for high pressure loads across a wide temperature range. It is also suitable in bearings, hydraulic jacks and joints in the corrugated industry.

Main gear

Turmogearoil 150 OM

Outstanding, pressure absorbing, ageing-resistant gear oil of ISO VG grade 150 with a wear protecting additive combination. The EP special oil offers high corrosion protection, high oxidation resistance and enables long oil change intervals.

Turmosynth VG 150

Gear, hydraulic and chain oil of ISO VG grade 150 with NSF/H1 food grade approval, based on highly refined, white mineral oils for high pressure loads across a wide temperature range. It is also suitable in bearings, hydraulic jacks and joints in the corrugated industry.

Servo drive gears/Tension roll drive gears

Turmogearoil PE 320

Synthetic high temperature oil, based on polymer-ester, synthetic hydrocarbons and additives for high wear and corrosion protection. The oil minimises noise generation, prevents smoke formation, extends lubrication intervals and maximised the efficiency of gears in corrugators.

Turmosynthoil GV 320

NSF/H1 certified gear oil of ISO viscosity grade 320, based on synthetic hydrocarbons (SHC) for applications that require extended maintenance intervals. The oil has low vapour pressure, is very ageing and oxidation-resistant and suitable for the application in corrugated board processing.

Heating cylinder gears/Pivot drive gears/Pressure belt tension rolls

Turmopoloil 460 HT

Synthetic gear oil for the long-term lubrication of highly loaded gears. The oil of ISO viscosity grade 460 has high load carrying capacity, outstanding temperature resistance and high wear protection. In comparison to mineral oils it extends lubrication intervals and increases significantly gear service life.

For maximum operation reliability, LUBCON offers automatic lubrication systems, such as the central lubrication systems EasyMatic, for the reliable long-term lubrication of high temperature bearings in the corrugator. In combination with special lubricant technologies such as the high-temperature-resistant, PTFE-free, lithium special soap grease Turmotemp LP 2502, for the lubrication of corrugated rolls, it extends the service life of bearings and reduces lubricant consumption.